Łożyska - 13/02/2023
Zintegrowane zespoły łożyskowe NSK w przesiewaczach wibracyjnych
Wdrażając fabrycznie zmontowane, w pełni zintegrowane łożyska NSK, producent przesiewaczy wibracyjnych uzyskał roczne oszczędności w wysokości 117.000 EUR. Firma zmagała się wcześniej z problemem spójności montażu łożysk w zespole wytrząsarki. Jednocześnie zakład poszukiwał możliwości obniżenia kosztów produkcji i poprawy ogólnej wydajności swoich przesiewaczy.
Firma NSK rozwiązała wszystkie te problemy po przeprowadzeniu kompleksowego przeglądu projektu użytkowanej maszyny.
Chcąc sprostać wymagającym warunkom panującym w zakładzie produkującym przesiewacze wibracyjne dla sektora kruszyw i górnictwa, klient postanowił skorzystać ze specjalistycznych usług ekspertów NSK. Doświadczeni inżynierowie przedstawili projekt oraz zaproponowali produkcję kompletnego zespołu łożysk, tak aby powstałą jednostkę można było po prostu przymocować do ramy maszyny bez konieczności realizacji skomplikowanego montażu obudów, łożysk lub uszczelnień.
W ramach propozycji wartości dodanej firma NSK najpierw stworzyła projekt na zamówienie z kompletną rysunkową dokumentacją CAD do zatwierdzenia przez klienta. Po podpisaniu kontraktu NSK przejęła całą operację montażu obudowy, uszczelnień i zespołu łożysk. Następnie produkt został dostarczany w postaci kompletnej jednostki, zapakowanej, fabrycznie nasmarowanej i gotowej do montażu z elementami ustalającymi łożyska.
Nie tylko poprawiono wydajność i niezawodność łożysk działających w trudnych warunkach pracy przesiewaczy wibracyjnych, ale także klient skorzystał ze znacznej redukcji kosztów produkcji dzięki ograniczeniu potrzeby skomplikowanego montażu.
Projekt NSK wykorzystuje specjalnie zaprojektowaną obudowę wykonaną z żeliwa sferoidalnego o wysokiej wytrzymałości w połączeniu z łożyskami CAM-VS odpornymi na wibracje. Zintegrowana jednostka, która ogranicza potrzebę wytwarzania podzespołów przez klienta, oferuje uszczelnienia labiryntowe i stykowe.
Dalsze zalety tego rozwiązania obejmują większą wytrzymałość zmęczeniową na wibracje, obciążenia udarowe, zużycie eksploatacyjne i korozję, a także redukcję poziomu szumów o 50-60%. Użytkownicy końcowi mogą również w razie potrzeby ponownie nasmarować zintegrowany zespół łożyskowy.
Łatwość instalacji obniżyła koszty wewnętrzne w zakładzie produkującym przesiewacze wibracyjne. Wcześniej firma ponosiła wysokie roczne koszty związane z produkcją obudów we własnym zakresie oraz montażem i zakupem łożysk. Zastosowanie fabrycznie zmontowanych zespołów łożyskowych firmy NSK poprawiło efektywność kosztową, co zapewnia klientowi roczne oszczędności w wysokości 117.000 EUR.
Zdjęcie 1) Firma NSK poprawiła wydajność i niezawodność łożysk wykorzystywanych w przesiewaczach wibracyjnych działających w trudnych warunkach środowiskowych
Zdjęcie 2) Przekrój fabrycznie zmontowanego, zintegrowanego zespołu łożyskowego NSK
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- Room 1512, No.198 Yuncai Road, Office Building, Oceanwide City Square, Jianghan District, WuHan, Hubei 400039, China
NSK (CHINA) INVESTMENT CO., LTD. CHENGDU BRANCHopens in a new tab
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- Room 612, Commercial Apartment, Athestel Hotel, No.288, Keyuan Rd.4, Jiulongpo District, Chongqing, Chongqing 400039, China
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- 1-101Room, Building 25, No. 77, Shilong Road, Guancheng Street, Dongguan, Guangdong 523119, China
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- 700/430 Moo 7 Amata City Chonburi Industrial Estate T.Donhualor A.Muang, Chonburi, Chonburi 20000, Thailand
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- Lot 1 3&5PersiaranPerindustrianPengkalan17 Pengkalan Maju Industrial Park, Ipoh, Perak Darul Ridzuan 31500, Malaysia
NSK VIETNAM CO., LTD. HEAD OFFICEopens in a new tab
- Phone: +84-24-3955-0159
- Fax: +84-24-3955-0158
- Techno Center Room 204-205 Thang Long Industrial Park Dong Anh District, HanoiVietnam
NSK VIETNAM CO., LTD. HO CHI MINH CITY REPRESENTATIVE OFFICEopens in a new tab
- Phone: +84-28-3822-7907
- Fax: +84-28-3822-7910
- Unit 609 The Landmark Building 5B TonDuc Thang Street District 1, Ho Chi Minh CityVietnam
NSK INTERNATIONAL (SINGAPORE) PTE LTD. PHILIPPINES REPRESENTATIVE OFFICE (MANILA)opens in a new tab
- Phone: +63-2-893-9543
- Fax: +63-2-893-9173
- 8th Floor The Salcedo Towers 169 H.V. Dela Costa St. Salcedo Villege, Makati City, 1227, Philippines
NSK AUSTRALIA PTY. LTD. MELBOURNEopens in a new tab
- Phone: +61-3-9765-4400
- Fax: +61-3-9765-4466
- 100 Logis Boulevard, Dandenong South, Victoria 3175, Australia
NSK AMERICAS, INC. HEADQUARTERSopens in a new tab
- Phone: 888-446-5685
- Fax: +1-734-913-7511
- 4200 Goss Road, Ann Arbor, Michigan 48105, U.S.A.
NSK AMERICAS TECHNOLOGY CENTERopens in a new tab
- Phone: 888-446-5675
- Fax: +1-734-913-7511
- 4200 Goss Road, Ann Arbor, Michigan 48105, U.S.A.
NSK CORPORATION CLARINDA PLANTopens in a new tab
- Phone: +1-712-695-2721
- 1100 N. First Street, Clarinda, Iowa 51632, U.S.A.
NSK CORPORATION FRANKLIN PLANTopens in a new tab
- Phone: +1-317-738-5000
- Fax: +1-317-738-5064
- 3400 Bearing Drive, Franklin, Indiana 46131, U.S.A.
NSK CORPORATION LIBERTY PLANTopens in a new tab
- Phone: +1-765-458-5000
- Fax: +1-765-458-7832
- 1112 East Kitchel Road, Liberty, Indiana 47353, U.S.A.
NSK PRECISION AMERICA, INC.opens in a new tab
- Phone: +1-317-738-5000
- Fax: +1-317-738-5050
- 3450 Bearing Drive, Franklin, Indiana 46131, U.S.A.
NSK PRECISION AMERICA, INC. SAN JOSEopens in a new tab
- Phone: +1-408-944-9400
- Fax: +1-408-944-9405
- 780 Montague Expressway, San Jose, California 95131, U.S.A.
NSK LATIN AMERICA, INC. MIRAMARopens in a new tab
- Phone: +1-305-477-0605
- Fax: +1-305-477-0377
- 3350 SW 148th Ave Suite 420, Miramar, 33027, U.S.A.
NSK STEERING SYSTEMS AMERICA, INC. OFFICE/PLANTopens in a new tab
- Phone: +1-802-442-5448
- Fax: +1-802-442-2253
- 110 Shields Drive, Bennington, Vermont 05201, U.S.A.
NSK STEERING SYSTEMS AMERICA, INC. ANN ARBORopens in a new tab
- Phone: 42.2947579941068
- Fax: +1-734-913-7102
- 4200 Goss Road, Ann Arbor, Michigan 48105, U.S.A.
NSK STEERING SYSTEMS AMERICA, INC. DYERSBURG PLANTopens in a new tab
- Phone: +1-731-288-3000
- Fax: +1-731-288-3001
- 2962 Fort Hudson Road, Dyersburg, Tennessee 38024, U.S.A.
BK Vibro America Inc.opens in a new tab
- Phone: +1-775-552-3110
- 1100 Mark Circle, Gardnerville, Nevada 89410, U.S.A.
NSK-AKS PRECISION BALL COMPANY CLARINDAopens in a new tab
- Phone: +1-712-695-2915
- 1100A North First Street, Clarinda, Iowa 51632, U.S.A.
NSK CANADA INC. opens in a new tab
- Phone: +1-888-603-7667
- Fax: +1 905-890-1938
- 317 Rutherford Road South, Brampton, Ontario L6W 3R5, Canada
NSK RODAMIENTOS MEXICANA, S.A. DE C.V. opens in a new tab
- Phone: +52-472-500-9500
- Fax: +52-472-103-9403
- Email: infomex@nsk.com
- Circuito Mexiamora Oriente No. 331 Parque Industrial Santa Fe I Puerto Interior, Silao, Guanajuato 36275, Mexico
NSK BEARINGS MANUFACTURING MEXICO S.A. DE C.V.opens in a new tab
- Phone: +52-472 103 9400
- Fax: +52-472 103 9401
- Email: infomex@nsk.com
- Circuito Mexiamora Oriente No.331 Parque Industrial Santa Fe I Col. Puerto Interior, Silao, Guanajuato 36275, Mexico
NSK-Warner MEXICO, S.A. de C.V.opens in a new tab
- Phone: +52-472-478-3600
- Avenida Purina No 35 Fraccionamiento Mineral de Pozos Col. Puerto Interior, Silao, Guanajuato 36275, Mexico
AKS PRECSION BALL MEXICO S.A. DE C.V.opens in a new tab
- Phone: +52-472-103-9466
- Circuito Mexiamora Oriente 331 Parque Industrial Santa Fe V. Col. Puerto Interior, Silao, Guanajuato, Mexico
NSK BRASIL LTDA. HEAD OFFICE AND PLANTopens in a new tab
- Phone: +55-11-4744-2500
- Av. Vereador João Batista Fitipaldi, nº 66 - Vila Maluf, Suzano, São Paulo 08685-000, Brazil
NSK ARGENTINA SRL BUENOS AIRESopens in a new tab
- Phone: +54 11 4704-5100
- García del Río 2477 - Piso 7º - Oficina "A" - C1429DEA - C.A.B.A, Buenos Aires, 1429, Argentina
NSK PERU S.A.C. LIMAopens in a new tab
- Phone: +51-1-493-4385
- Email: nskenespanol@nsk.com
- Calle Teniente Enrique Palacious Nro.360 Oficina 311 Miraflores, LimaPeru
NSK UK Ltd.
- Phone: +44 1636605123
- Email: info-uk@nsk.com
- Northern Road, Nottinghamshire, NG24 2JF, United Kingdom
NSK BEARINGS EUROPE LTD. PETERLEE PLANT
- Phone: +44-191-586-6111
- Fax: +44-191-586-3482
- 3 Brindley Road South West Industrial Estate, Peterlee, Co. Durham SR8 2JD, U.K.
AKS PRECISION BALL EUROPE LTD
- Phone: +44-191-587-0000
- Fax: +44-191-587-2027
- Davy Drive NW Industrial Estate, Peterlee, Co. Durham SR8 2PP, U.K.
NSK Deutschland GmbH
- Phone: +49 21024810
- Fax: +49 21024812290
- Email: info-de@nsk.com
- Harkortstrasse 15, Ratingen, 40880, Germany
Brüel & Kjær Vibro GmbH opens in a new tab
- Phone: +49-6151-4280
- Leydheckerstrasse 10, Darmstadt, 64293, Germany
NSK France S.A.S.
- Phone: +33(0)130573939
- Fax: +33(0)130570001
- Email: info-fr@nsk.com
- 2, Rue Georges Guynemer, Guyancourt, 78280, France
NSK Spain S.A.
- Phone: +34 932892763
- Fax: +34 934335776
- Email: info-es@nsk.com
- Av. de la Vía Augusta 85 3ª planta / Sant Cugat del Vallés, Barcelona, 08174, Spain
NSK Italia S.p.A.
- Phone: +39 02995191
- Email: info-it@nsk.com
- Via Garibaldi 215, Garbagnate Milanese (MI), 20024, Italy
NSK European Distribution Centre B.V.
- Phone: +31 (0) 13 4641 050
- Fax: +31 (0) 13 4641 082
- Email: info-nl@nsk.com
- Brakman 54, Tilburg, 5047 SW, The Netherlands
NSK Polska Sp. z o.o.
- Phone: +48 226451525
- Fax: +48 226451529
- Email: info-pl@nsk.com
- MIGDAŁOWA 4/73, Warszawa, 02-796, Poland
NSK NEEDLE BEARING POLAND SP.Z O.O. OFFICE/PLANT
- Phone: +48-41-345-2469
- Fax: +48-41-345-0361
- UL. Jagiellonska 109, Kielce 25-734, Poland
NSK BEARINGS POLSKA S.A. PLANT
- Phone: +48-41-3670502
- Fax: +48-41-367-0500
- Ul. Jagiellonska 109, Kielce 25-734, Poland
AKS PRECISION BALL POLSKA SP. ZO.O
- Phone: +48-74-649-9200
- Fax: +48-74-649-9201
- Ul. Przemyslowa 12, Zarow 58-130, Poland
NSK Rulmanları Orta Doğu Tic.Ltd. Şti
- Phone: +90 2165000675
- Fax: +90 2165000676
- Email: turkey@nsk.com
- Cevizli Mahallesi D-100 Güney Yanyolu Kuriş Kule İş Merkezi, No:2 Kat:4, 34846 Kartal, Türkiye, Istanbul, 34846, Turkey
NSK Bearings Gulf Trading Co.
- Phone: +971 48048200
- Fax: +971 48847227
- Email: info-me@nsk.com
- Dubai, JAFZA View 19, Floor 24 Office LB192402/3 PO Box 262163, Downtown Jebel Ali, United Arab Emirates
Brüel & Kjær Vibro A/S opens in a new tab
- Phone: +45-6989-0300
- Lyngby Hovedgade 94 5 sal, Lyngby, 2800, Denmark
NSK Europe Limited Maidenhead - Sucursala Ploiesti
- Phone: +40 344 803 210
- Fax: +40 344 803 218
- Email: info-ro@nsk.com
- Bdul Republicii , 178, Ploiesti, Ploiesti – 100072, Romania
NSK South Africa (PTY) Ltd.
- Phone: +27 0114583600
- Fax: +27 114583608
- Email: info-sa@nsk.com
- 25, Galaxy Avenu, Sandton, 2054, South Africa
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